Cortland Line Company factory floor with braiding machines

The History of Cortland Line

Making fishing line in Cortland since 1915.

Ray Smith

The angler and merchant who started Cortland Line.

Ray Smith was a Cortland, New York clothing merchant, angler, and owner of The Model clothing store. In 1915, he saw an opportunity in fishing line and began experimenting with materials, from horsetail hair to raw silk ordered through his clothing connections.

Smith bought a braiding machine and began making silk lines upstairs in The Model clothing store. As he traveled, he handed out samples to anglers and other people he met along the way, helping turn a practical idea into the beginning of Cortland Line Company.

As demand grew, the young operation moved into part of the Cortland Wagon Company building. From the start, Cortland was built around making fishing line, understanding fibers, braid, material, construction, and how a line should perform through the cast.

Ray Smith, founder of Cortland Line Company
Ray Smith, founder of Cortland Line Company.
Cortland Line braider room in 1932
Cortland Line braider room, 1932.

Cortland’s first strength was construction.

Smith’s knowledge of braiding technology became Cortland’s early advantage. By the 1920s and 1930s, the company was known for durable silk fly lines, refined taper construction, and braided line development.

In 1931, Smith filed a patent and trademark for Victor silk fishing line. In 1932, he patented the first braided fishing line, strengthening Cortland’s reputation as a maker, not just a seller, of fishing line.

That same braiding knowledge reached beyond fishing. During World War I, Cortland braiders were used to make sutures. During World War II, Cortland produced parachute cord and bomb cord for the U.S. armed forces.

Smith’s work gave Cortland more than a beginning. It gave the company a way of thinking about fishing line, starting with material, construction, and performance rather than just product. That foundation carried Cortland from silk braid into modern fly lines, conventional lines, and generations of line development still connected to Cortland, New York.

Cortland Line Company manufacturing plant in 1931
Cortland Line Company manufacturing plant, 1931.
Cortland Line Company employee outing in 1937
Cortland Line Company employee outing, 1937.
1915 Ray Smith begins making silk fishing lines upstairs in The Model clothing store, then moves the young operation into part of the Cortland Wagon Company building.
World War I Cortland braiders are used to make sutures, applying the company’s fine fiber and braiding knowledge beyond fishing.
1931 Smith files a patent and trademark for Victor silk fishing line, an early Cortland line family tied to braided silk and later nylon construction.
1932 Smith patents the first braided fishing line, reinforcing the construction knowledge already central to Cortland’s identity.
1937 Cortland’s growing workforce reflects the company’s place as a manufacturing employer in Cortland, New York.
World War II Cortland produces parachute cord and bomb cord for the U.S. armed forces.
1943 The Cortland plant reaches 540 employees as wartime production expands the company’s manufacturing role.
1959 Ray Smith retires after more than four decades connected to the company he founded.
Leon Chandler

The Cortland leader who helped shape modern fly fishing.

Leon Chandler was 19 when he came to Cortland, New York in the summer of 1941. He answered a newspaper ad for an accounting job at Cortland Line and joined the company on December 12 of that year. After serving in the Signal Corps during World War II, he returned to Cortland and moved into sales. He later served as vice president, helping guide the company through some of its most important years of fly line development.

Over five decades with Cortland, Chandler became one of the most important figures in the company's history and in American fly fishing. He taught casting, represented American fly fishing equipment overseas, supported conservation, helped shape industry standards, and becamse one of Cortland's leading voices for fly line design and performance.

Leon Chandler demonstrating fly casting at Abercrombie and Fitch in New York City in 1955
Leon demonstrates fly casting at Abercrombie & Fitch in New York City, 1955.

From the factory to the angler.

Chandler became one of Cortland’s strongest connections between the factory, the dealer, and the angler. He understood fly lines at a technical level, but his real strength was making that knowledge useful. He could explain why a taper mattered, how line weight affected a rod, and what a new construction meant once the line reached the water. That role became especially important as Cortland introduced landmark fly lines, including the 333, the first modern synthetic fly line of its kind.

His influence reached well beyond product development. Chandler traveled across the United States and around the world teaching fly casting, demonstrating American fly fishing equipment, and helping anglers understand how equipment choices changed the way they fished. He was not just presenting products. He was teaching people how to cast better, how to match a line to a rod, how to think about presentation, and how to understand fly fishing as a skill built through practice and knowledge.

In 1960, Chandler helped establish the fly line grain weight system, giving anglers, manufacturers, and dealers a clearer way to match fly lines with fly rods. That work gave the industry a more practical language for line size and rod pairing at a time when modern fly tackle was changing quickly. As materials, tapers, and standards evolved, Chandler helped explain those changes in terms anglers could use, whether he was working with dealers, speaking at trade shows, demonstrating at casting pools, or teaching in front of the public.

Through dealer visits, international events, and trade demonstrations sponsored by the U.S. Commerce and State Departments, Chandler represented Cortland and American fly line innovation in front of anglers, retailers, industry leaders, and officials. His travels helped bring Cortland’s fly line knowledge into new markets, while also giving him a broader understanding of how people fished in different places and conditions. That made him valuable not only as a company representative, but as a teacher and ambassador for the sport. His visits to Japan between 1972 and 1993 were one of the strongest examples of that reach, with demonstrations that helped introduce American fly fishing techniques, casting instruction, and modern fly line knowledge to crowds totaling more than 100,000.

Chandler's teaching did not stop at in-person events. His knowledge also appeared in Cortland’s catalogs, advertisements, and instructional materials where anglers could find practical guidance from someone who understood both the product and the way it would be used on the water. He helped shape more than Cortland’s fly line catalog; he helped shape how fly lines were explained, taught, sold, and understood by generations of anglers.

Mickey Mantle and Leon Chandler representing Cortland Line at a trade show in the early 1950s
Mickey Mantle and Leon Chandler representing Cortland Line at a trade show, circa early 1950s.
Leon Chandler with President Kekkonen of Finland in 1961
Leon with President Kekkonen of Finland, 1961.
Leon Chandler casting in Poland in 1963
Leon unfurls a tight loop in Poland, 1963.
Leon Chandler at a Cortland display in Berlin in 1969
Leon Chandler at a Cortland display in Berlin, 1969.
Leon Chandler during a Cortland visit to Japan in 1972
Leon Chandler during a Cortland visit to Japan, 1972.
Leon Chandler giving a casting demonstration in Japan
Leon Chandler gives a casting demonstration in Japan.

Recognition, standards, and conservation.

Chandler’s influence also reached into the organizations that helped define modern fishing tackle. He served as president of the American Fishing Tackle Manufacturers Association and helped support the fly line grain weight standards anglers still rely on to match rods and lines.

He joined the national board of Trout Unlimited in 1969, served as TU president in 1979 and 1980, and remained on the board for 22 years. In 1988, he was elected to the Freshwater Hall of Fame and received the Dolphin Award. He retired from Cortland in 1992 after more than fifty years with the company.

1941 Leon Chandler joined Cortland Line at age 19, beginning a career that would span more than fifty years.
1942 to 1945 Chandler served in the Signal Corps in the Philippines and New Guinea before returning to Cortland after the war.
1950s Chandler became a familiar Cortland representative at sporting goods shows, dealer events, and casting demonstrations.
1960 Chandler helped establish the grain weight system used to match fly rods and lines.
1969 Chandler joined the national board of Trout Unlimited, where he would serve for 22 years.
1979 and 1980 Chandler served as national president of Trout Unlimited during two important years for the organization.
1988 Chandler was elected to the Freshwater Hall of Fame and received the Dolphin Award.
1992 Chandler retired from Cortland after more than fifty years with the company.

The 333 Story

The first bonded synthetic-coated fly line.

After decades of braided silk lines, taper work, and manufacturing growth, Cortland introduced the 333 in 1953, the first fly line manufactured with a bonded synthetic surface coating. For anglers used to silk lines, the difference was practical. The 333 floated without the repeated cleaning, drying, and dressing that traditional silk lines required, making a floating fly line easier to fish and easier to maintain.

1953 poster for the Cortland 333 fly line series
A 1953 poster for the Cortland 333 fly line series.

The 333 was still built from Cortland’s line-making experience. The braid, taper, and feel still mattered, but the new synthetic coating changed what a fly line could be. It gave Cortland a way to carry its silk-line knowledge into modern materials while solving problems anglers already knew well.

That made the 333 more than a new model in the catalog. It became Cortland’s bridge from braided silk to coated fly lines, and it helped lead into the 444 series and the decades of coating, taper, core, density, and performance work that followed.

Leon Chandler later explained the name with a simple joke.

“our 333rd attempt to get it right.”

Chandler convinced Ray Smith to keep it, and the name became one of the most recognized in Cortland fly line history.

From line standards to the fly shop.

After the 333, Cortland kept working on the parts of fly fishing that had to be understood before a line ever reached the water. Leon Chandler helped establish the grain-weight standards used to match fly rods and lines, giving rod makers, line makers, dealers, and anglers a clearer way to talk about line size.

Cortland also kept refining how coated lines were built. By varying coating thickness over a straight braided core, the company could control taper, shape, and feel with more precision. In the fly shop, that meant dealers had more than a box on the wall. They had a better way to explain why one line matched a rod, cast, or fishing situation better than another.

In 1965, Cortland launched the first Pro Shop program in the fishing industry, giving specialty dealers a closer connection to the company’s premium fly lines and the product knowledge behind them. A few years later, Cortland introduced Complete Balanced Fly Rod Outfits, pairing the rod, reel, and line as a ready-to-fish setup under the trademarked phrase “just add water.” Both moves kept the same idea going, making the line easier to understand, easier to sell, and easier for anglers to fish with confidence.

1953 Cortland launches the 333 series, the first fly line manufactured with a bonded synthetic surface coating and marketed as “unsinkable.”
1960 Leon Chandler helps establish the grain-weight standards used to match fly rods and lines.
1962 Cortland advances fly line construction by varying coating thickness over a straight braided core to control shape, taper, and performance.
1965 Cortland launches the first Pro Shop program in the fishing industry, giving specialty dealers a closer connection to premium Cortland products.
1970 Cortland introduces Complete Balanced Fly Rod Outfits, the first complete fly fishing kits, with the trademarked phrase “just add water.”

The 444 Series

A Cortland classic that kept moving fly lines forward.

1968 Cortland 444 floating fly line advertisement
Cortland 444 floating fly line advertisement, 1968.
1981 Cortland 444 fly line advertisement
Cortland 444 advertisement, 1981.

The 333 proved that a modern coated fly line could replace the maintenance-heavy silk lines anglers had used for generations. The 444 took that idea further. Introduced in 1962, it was not just a new coated line, it was Cortland refining what a modern fly line should feel like in the hand and on the water.

The original 444 brought a smooth, glasslike finish, a controlled jacket, and supple handling that made it easier to fish in changing conditions. For trout anglers, especially those fishing colder water, that mattered. A line had to float, cast cleanly, stay manageable, and feel right through the rod. The 444 became one of the lines many anglers associated with that Cortland feel. That combination is what gave the 444 its staying power. It was technical enough to move Cortland forward, but familiar enough that anglers kept reaching for it year after year.

As fly rods and casting styles changed, 444 changed with them. Peach became the familiar all purpose trout line, while 444SL pushed the series toward longer casts, faster rods, and a harder, more durable finish. That line was developed with input from Ted Williams, the baseball great who was also a serious fly angler, bringing feedback from someone who understood how a line had to perform in real fishing conditions. Later, Lazerline, Sylk, and Liquid Crystal technology carried the 444 name into new materials, coating work, and different rod actions.

1962 Cortland releases the original 444 Series with a supple finish, jacket construction, and the casting feel that would make 444 a long running favorite.
1979 With input from Ted Williams, Cortland introduces the 444SL Series with a harder, more durable finish for longer casts, faster rods, and changing casting styles.
1980s Cortland continues refining plastics and coating formulations for improved durability, smoother handling, and stronger on water performance.
1981 Cortland advertising leans into the value of paying more for a fly line that performs better.
1993 Cortland introduces 444 Lazerline with advanced plastics and migrating lubricants, carrying the 444 name into another generation of coating work.
2000 The 444 is named Fly Line of the Millennium, while 444 Camo is named fly line of the year.
c. 2000 Cortland develops 444 Sylk to replicate the feel of traditional silk lines for bamboo, fiberglass, and classic action rods without silk line maintenance.
2009 Cortland introduces PE+ Crystal, the first generation of current Liquid Crystal lines, using a polyethylene and co-polymer jacket for a clearer, higher floating fly line.
Fly reels lined with Cortland fly line
Cortland fly lines rigged and ready for the water.

Cortland Today

Still built around the line.

What began with Ray Smith experimenting with silk string above a clothing store has grown into a company known by anglers around the world. Cortland’s history runs through silk braid, coated fly lines, line standards, the 333, the 444, advanced tapers, modern cores, Liquid Crystal technology, and more than a century of material development. The product range is wider now, but the center of the company is still the same. Cortland makes fishing line.

Today, that work reaches across fly lines, conventional braid, backing, leaders, tippet, wind-on material, and specialized setups built for different water, species, and techniques. Some lines are made for delicate trout presentations. Others are built for saltwater heat, heavy flies, tight-line nymphing, salmon and steelhead, powerful freshwater species, or clear water where visibility matters.

Cortland does not build line as an accessory to the rod, reel, or lifestyle around fishing. Cortland builds line as the piece that connects the angler to the cast, the presentation, the retrieve, and the fish. The materials change, the coatings change, and the setups change, but the job stays practical. Make the line match the way anglers actually fish.

Built for real fishing situations. A trout line, a streamer line, a euro-nymphing setup, a saltwater line, and a two-handed line all ask for something different. Cortland builds around those differences instead of treating every cast the same.
Line work beyond fly fishing. Braid, backing, leaders, tippet, and wind-on leader material carry the same line-making focus into more fisheries, more setups, and more demanding conditions.
Made to be felt on the water. Taper, core, coating, density, strength, clarity, and handling are not just specs. They are the parts of a line that decide how a cast turns over, how the line tracks, and how much control an angler has.
A century of line making, still carried forward in Cortland.

Cortland Line Company continues to design and manufacture fly lines in Cortland, New York, guided by the same principles that have shaped the company for more than a century. From the early work of Ray Smith to the leadership of Leon Chandler, Cortland’s history has been defined by practical experience, careful design, and a deep respect for fishing itself.

Chandler’s influence extended well beyond product development. His commitment to education, conservation, and industry leadership helped shape how fly fishing knowledge was shared and preserved, both within Cortland and across the broader angling community. That sense of responsibility continues today.

The team at Cortland carries this forward by building on decades of accumulated knowledge in materials, tapers, and construction. While tools and technologies have evolved, the approach remains rooted in experience gained on the water and refined through generations of anglers.

We Are Cortland

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